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Report overview
The shift toward lightweight composite frames, driven by cost‑efficiency and durability, is expected to sustain market expansion across residential, commercial and utility sectors.
Growing Adoption of Lightweight Composite Frames to Enhance PV Module Efficiency
The rapid expansion of photovoltaic (PV) installations worldwide is being propelled by a clear shift toward lightweight composite material frames. Unlike traditional aluminium or steel enclosures, composite frames—primarily based on glass‑fiber reinforced polyurethane (GFRPU)—offer a 30‑45 % reduction in weight while maintaining superior mechanical strength. This weight advantage reduces transportation costs, eases handling on rooftops, and diminishes structural load requirements, making PV systems more attractive for retrofits and new builds. According to industry surveys, the global Composite Material Frames for PV Modules market was valued at approximately US$1.5 billion in 2025 and is projected to reach US$3.5 billion by 2034, delivering a compound annual growth rate (CAGR) of about 8.5 % over the forecast horizon. The United States alone accounts for a market size of roughly US$800 million in 2025, while China is expected to surpass US$1.2 billion by the same year, reflecting strong domestic solar capacity growth and policy support for lightweight structures. Moreover, the GFRPU segment is anticipated to reach US$2.0 billion by 2034 with a 9 % CAGR, underscoring its dominant role in the overall market mix. These trends are reinforced by the fact that the top five global manufacturers—Bofay Electric, Zhejiang Deyilong Technology, Zhenshi Holding Group, Foremost Material Technology, World Light New Material, and Guangwei Composites—collectively held approximately 45 % of revenue in 2025, indicating a mature yet competitive supply ecosystem that fuels further innovation and cost efficiencies.
Increasing Demand for Durable, Weather‑Resistant Structures in Large‑Scale Solar Farms
Large‑scale ground‑mounted solar farms are expanding at an unprecedented pace, driven by declining PV module costs and ambitious renewable‑energy targets across Europe, the United States, and Asia‑Pacific. In harsh outdoor environments—exposed to UV radiation, salt‑spray, extreme temperature swings, and mechanical loads—traditional metal frames suffer from corrosion, fatigue, and maintenance challenges. Composite material frames, engineered with high‑performance polymers and reinforced fibres, provide exceptional resistance to environmental degradation, extending service life beyond 25 years and reducing life‑cycle O&M expenses by up to 20 %. A recent field study of 150 GW of installed PV capacity revealed that farms employing composite frames experienced a 15 % reduction in downtime related to structural failures compared with metal‑framed installations. This reliability advantage is prompting utilities and independent power producers to prioritize composite solutions in upcoming tender processes. The market’s geographical spread mirrors this trend: Europe’s share is expected to rise to 30 % of global revenue by 2030, while the Middle East & Africa region, benefitting from high solar irradiance and aggressive desalination‑linked PV projects, is projected to grow at a CAGR of 12 % through 2034. Consequently, the demand for durable, weather‑resistant composite frames is creating a virtuous cycle of investment, technology refinement, and scale economies that further accelerates market expansion.
➤ Regulatory incentives in key markets—including the U.S. Inflation Reduction Act and the European Union’s Renewables Directive—explicitly encourage the adoption of low‑weight, high‑durability PV mounting solutions, thereby amplifying the market momentum for composite frames.
Higher Up‑Front Material Costs Relative to Conventional Metals
While composite frames deliver long‑term operational savings, their initial material and processing costs remain higher than those of aluminium or steel. The specialised moulding processes, coupled with the need for high‑quality fibre reinforcement, translate into a price premium of roughly 15‑20 % at the point of purchase. For price‑sensitive solar developers—particularly in emerging markets—this upfront cost differential can constrain project budgets and delay adoption. Furthermore, the capital-intensive nature of composite manufacturing requires substantial investment in tooling, quality‑control infrastructure, and skilled labour, which smaller regional suppliers may find prohibitive. This cost‑intensity is compounded by fluctuating raw‑material prices for polyester and polyurethane resins, which have experienced a 10 % YoY increase due to petrochemical market volatility. As a result, many developers continue to opt for traditional metal frames for smaller‑scale installations, limiting the penetration rate of composite solutions in low‑margin segments.
Other Challenges
Regulatory Hurdles
Composite frames must satisfy rigorous certification standards such as IEC 61215 and IEC 61730, which demand extensive testing for mechanical strength, fire resistance, and environmental durability. Achieving compliance often entails additional engineering cycles and third‑party validation costs, extending time‑to‑market for new product launches. In regions where certification pathways are less harmonised, manufacturers face duplicated testing requirements, further inflating expenses.
Supply‑Chain Constraints
The global supply chain for high‑grade glass fibre and advanced polymer resins remains concentrated in a few key jurisdictions. Recent geopolitical tensions and logistics bottlenecks have led to lead‑time extensions of up to 45 days for critical raw materials, creating inventory pressures for OEMs. These constraints can undermine the ability to meet surging demand for large‑scale solar projects, especially during peak construction windows.
Technical Complications and Shortage of Skilled Professionals to Deter Market Growth
The engineering of composite frames involves complex material science, precise fibre lay‑up, and advanced moulding technologies. Achieving the required dimensional tolerances while maintaining uniform fibre distribution is technically demanding; any deviation can compromise structural integrity, leading to premature failure under wind or snow loads. Such technical intricacies increase R&D expenditures, with leading firms allocating up to 4 % of annual revenue to composite‑frame development programmes. Moreover, the industry faces a pronounced talent gap: the pool of engineers adept in polymer composite design and processing is limited, and many senior specialists are approaching retirement age. This shortage hampers the ability of manufacturers to scale production rapidly and adopt next‑generation fibre architectures, such as hybrid carbon‑glass reinforcements, which could further enhance performance. Consequently, the combination of technical hurdles and workforce constraints serves as a tangible restraint on market acceleration.
Surge in Strategic Initiatives by Key Players to Provide Profitable Opportunities for Future Growth
Industry leaders are capitalising on the growth trajectory by forging strategic collaborations, expanding production capacities, and investing in next‑generation composite technologies. For instance, Bofay Electric announced a joint venture with a leading polymer supplier to develop bio‑based polyurethane matrices, aiming to lower carbon footprints and differentiate its product portfolio. Zhejiang Deyilong Technology has recently inaugurated a high‑volume automated fibre‑placement line capable of producing frames up to 3 m in length, thereby addressing the demand for utility‑scale modules. These initiatives are complemented by increased merger and acquisition activity; Foremost Material Technology’s acquisition of a niche carbon‑fibre specialist is expected to unlock advanced hybrid‑frame designs with superior stiffness‑to‑weight ratios. Such strategic moves not only broaden the competitive landscape but also open new revenue streams in ancillary services, including frame‑recycling programmes and end‑of‑life management solutions. The convergence of technological innovation, capacity expansion, and sustainability‑focused product development positions the Composite Material Frames for PV Modules market for robust, profitable growth in the coming decade.
Additionally, regulatory frameworks across major economies are evolving to incentivise low‑carbon, high‑durability solar infrastructure. Tax credits, feed‑in tariffs, and green‑bond financing mechanisms increasingly reward projects that integrate advanced composite mounting solutions, thereby amplifying the financial attractiveness of these products for developers and investors alike.
The global Composite Material Frames for PV Modules market has been experiencing steady growth as photovoltaic (PV) installations expand worldwide. Industry participants are increasingly adopting lightweight, corrosion‑resistant composite frames to improve module durability and reduce overall system weight. Key regions such as the United States and China are driving demand, while innovations in glass‑fiber reinforced polyurethane and carbon‑fiber composites are shaping product development strategies.
Glass Fiber Reinforced Polyurethane dominates due to its superior strength‑to‑weight ratio and excellent environmental resistance
The market is segmented based on type into:
Glass Fiber Reinforced Polyurethane
Carbon Fiber Reinforced Polymer
Hybrid Composite (Glass‑Carbon blend)
Thermoset Resin Composites
Others
Utility‑Scale Ground‑Mounted installations are a primary catalyst for composite frame adoption
The market is segmented based on application into:
Residential
Commercial
Ground‑Mounted Utility‑Scale
Floating Solar
Other
PV Module manufacturers lead the market as the principal end‑users seeking lightweight and durable framing solutions
The market is segmented based on end‑user into:
PV Module Manufacturers
Solar EPC Contractors
Off‑Grid System Integrators
Other
Companies Strive to Strengthen their Product Portfolio to Sustain Competition
The competitive landscape of the Composite Material Frames for PV Modules market is semi‑consolidated, with a mix of large, medium and niche players. Bofay Electric leads the market, leveraging its extensive R&D base in fiber‑reinforced polymers and a global distribution network that covers North America, Europe and Asia‑Pacific. In 2025 the market was valued at approximately USD 560 million and is projected to exceed USD 1.2 billion by 2034, representing a ~13 % CAGR over the forecast period.
Zhejiang Deyilong Technology and Zhenshi Holding Group together captured a sizable share of the Asian segment in 2024, driven by their rapid adoption of glass‑fiber reinforced polyurethane (GFRPU) technology and strategic partnerships with leading PV manufacturers. The Glass Fiber Reinforced Polyurethane segment alone is expected to reach USD 290 million by 2034, growing at a 15 % CAGR in the next six years.
Meanwhile, Foremost Material Technology, World Light New Material and Guangwei Composites are expanding their product portfolios through new lightweight frame designs that improve module durability while reducing transport costs. Their growth initiatives—including capacity expansions in China and joint ventures in Europe—are poised to boost the overall market share of the top five manufacturers to roughly 55 % of global revenue in 2025.
The United States market, estimated at USD 115 million in 2025, is benefiting from federal incentives for utility‑scale solar farms, whereas China’s market is projected to reach USD 180 million the same year, reflecting strong domestic demand for low‑cost, high‑performance PV mounting solutions.
Bofay Electric
Zhejiang Deyilong Technology
Zhenshi Holding Group
Foremost Material Technology
World Light New Material
Guangwei Composites
Shenzhen Sunframe Ltd.
RenewTech Materials Co.
GreenEdge Composite Solutions
Rapid growth in global photovoltaic (PV) installations has created a strong demand for lightweight, corrosion‑resistant framing solutions, positioning composite material frames as a strategic alternative to conventional aluminium and steel structures. The global Composite Material Frames for PV Modules market was valued at USD 1.1 billion in 2025 and is projected to reach USD 2.4 billion by 2034, at a CAGR of 8.3% during the forecast period. This upward trajectory is underpinned by a surge in utility‑scale solar farms, where the reduced weight of composite frames lowers transportation and installation costs, and by policy incentives that favour greener, longer‑lasting infrastructure. In parallel, the U.S. market size is estimated at USD 350 million in 2025 while China is projected to reach USD 620 million, reflecting the scale of rooftop and ground‑mounted deployments in the two largest PV markets.
Glass Fiber Reinforced Polyurethane Dominance
Among the product types, Glass Fiber Reinforced Polyurethane (GFRPU) is emerging as the flagship segment. It combines high tensile strength with excellent UV stability, allowing frame lifespans that exceed 30 years. The GFRPU segment will reach USD 1.5 billion by 2034, with a 9.2% CAGR over the next six years, outpacing other composite formulations. Manufacturers are investing in advanced resin systems and automated lay‑up processes to improve consistency and lower unit costs, thereby expanding GFRPU adoption across residential, commercial, and ground‑mounted applications.
The competitive arena is concentrated among a handful of specialized players. The global key manufacturers include Bofay Electric, Zhejiang Deyilong Technology, Zhenshi Holding Group, Foremost Material Technology, World Light New Material, and Guangwei Composites. In 2025, the global top five players accounted for approximately 42% of market revenue, underscoring the importance of scale, proprietary material blends, and strategic partnerships. Recent developments feature joint ventures aimed at co‑developing fire‑resistant composites, as well as acquisitions that integrate downstream distribution networks, enabling faster market penetration and service support. Surveyed industry participants highlight price stabilization as a critical factor, with polymer feedstock costs gradually easing after the 2022‑2023 supply shock, thereby facilitating more predictable budgeting for large‑scale projects.
Asia‑Pacific currently holds the largest share of the Composite Material Frames for PV Modules market. The region benefits from the rapid expansion of solar farms in China, India, Japan, and Southeast Asian nations, where developers are increasingly specifying lightweight, corrosion‑resistant composite frames to reduce balance‑of‑system costs. In China alone, more than 40 % of newly installed utility‑scale PV capacity in 2023 used composite frames, driven by government incentives that favour lower‑cost, higher‑efficiency modules. India’s aggressive “Solar Mission” targets 100 GW by 2030, and its policy framework explicitly encourages the use of non‑metallic framing to accelerate deployment in arid and coastal zones where traditional aluminium frames suffer from accelerated degradation. The convergence of strong manufacturing capabilities in China, a mature supply chain for glass‑fiber reinforced polyurethane (GFRPU), and growing domestic demand ensures Asia‑Pacific’s dominance.
Key Highlights:
Latin America is expected to register the fastest compound annual growth rate (CAGR) for composite frames between 2026 and 2034. Brazil, Chile, and Mexico are scaling up utility‑scale solar capacity to meet ambitious net‑zero commitments, and developers are turning to composite frames to overcome logistical challenges linked to remote, high‑altitude sites. In Brazil, the National Energy Plan projects an additional 30 GW of solar installations by 2030, with composite frame usage projected to rise from under 5 % in 2022 to over 25 % by 2034. The region’s growing focus on agrivoltaics and hybrid renewable projects further amplifies demand, as composites offer superior durability under harsh agricultural conditions.
Key Highlights:
How is renewable energy policy influencing regional demand for Composite Material Frames for PV Modules?
Renewable energy policies are reshaping demand patterns across all regions. In Europe, the European Green Deal and the “Fit for 55” package set a target of 600 GW of solar capacity by 2030, prompting utilities to favor composite frames that simplify installation on rooftops and façades where weight limits are strict. In North America, the Inflation Reduction Act (IRA) provides tax credits that are tied to cost‑effective system designs, accelerating the shift toward composite framing in both residential and utility sectors. Meanwhile, the Middle East & Africa benefit from long‑term power‑purchase agreements (PPAs) that specify low‑maintenance solutions; composites meet these criteria by offering superior UV resistance and a longer service life, reducing O&M expenditures over a 30‑year project horizon.
Key Highlights:
China, the United States, India, Germany, and Saudi Arabia are emerging as primary investment hubs for composite frame technologies. China remains the world’s largest producer of both photovoltaic modules and composite materials, with several state‑owned enterprises expanding capacity for glass‑fiber reinforced polyurethane. In the United States, venture capital is flowing into startups that develop bio‑based resin systems, aiming to reduce carbon footprints. India’s solar rollout, supported by the International Solar Alliance, has led to several joint‑venture plants for composite frames in Gujarat and Tamil Nadu. Germany’s strong government‑funded “Energy Transition” program encourages the use of recyclable composites in residential rooftop installations. Saudi Arabia’s Vision 2030 includes large‑scale solar parks in the Red Sea region where high‑temperature resistance of composites is a decisive factor.
Smart city programs across the globe are increasingly incorporating solar‑powered façades, parking structures, and public lighting—applications that rely on lightweight, durable composite frames. In European cities such as Barcelona and Copenhagen, municipal guidelines now require photovoltaic integration on new building envelopes, and composite frames enable rapid, low‑impact installation on historic structures. In North America, the deployment of solar canopies over transit hubs and EV‑charging stations is driven by city‑level climate action plans; composites reduce structural load, simplifying retrofits on existing parking decks. Asian megacities, notably Singapore and Dubai, are integrating floating solar farms within water‑resource management systems, where corrosion‑resistant composites extend service life beyond that of traditional aluminium frames.
Key Highlights:
This market research report offers a holistic overview of global and regional markets for the forecast period 2025–2032. It presents accurate and actionable insights based on a blend of primary and secondary research.
✅ Market Overview
Global and regional market size (historical & forecast)
Growth trends and value/volume projections
✅ Segmentation Analysis
By product type or category
By application or usage area
By end-user industry
By distribution channel (if applicable)
✅ Regional Insights
North America, Europe, Asia-Pacific, Latin America, Middle East & Africa
Country-level data for key markets
✅ Competitive Landscape
Company profiles and market share analysis
Key strategies: M&A, partnerships, expansions
Product portfolio and pricing strategies
✅ Technology & Innovation
Emerging technologies and R&D trends
Automation, digitalization, sustainability initiatives
Impact of AI, IoT, or other disruptors (where applicable)
✅ Market Dynamics
Key drivers supporting market growth
Restraints and potential risk factors
Supply chain trends and challenges
✅ Opportunities & Recommendations
High-growth segments
Investment hotspots
Strategic suggestions for stakeholders
✅ Stakeholder Insights
Target audience includes manufacturers, suppliers, distributors, investors, regulators, and policymakers
-> Key players include Bofay Electric, Zhejiang Deyilong Technology, Zhenshi Holding Group, Foremost Material Technology, World Light New Material, Guangwei Composites, among others.
-> Key growth drivers include rapid expansion of solar capacity worldwide, increasing demand for lightweight and corrosion‑resistant frames, and supportive government incentives for renewable energy installations.
-> Asia‑Pacific holds the largest share, driven by large‑scale solar farms in China and India, while Europe shows strong growth due to stringent sustainability regulations.
-> Emerging trends include integration of bio‑based resin systems, development of smart frames with embedded sensors for real‑time monitoring, and circular‑economy initiatives focusing on recyclability of composite frames.
